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Industrial X-ray Inspection System

Industrial X-ray Inspection System

The AXI-S800 is a next-generation intelligent 3D X-RAY inspection system, specifically engineered for industrial-grade high-density inspection scenarios.It consists of high-power 180kV X-ray source, a high-definition FPD, precision scanning system, advanced image reconstruction and analysis software.

Introduction:

 

The AXI-S800 is a professional X-ray inspection system integrating high-penetration, in-line inspection, and 3D imaging technologies, specifically designed for quality control in industrial production lines. The Industrial X-ray Inspection System is designed to address the challenges of detecting internal defects in complex electronic manufacturing and high-density packaged products, accurately revealing hidden flaws within multi-layered circuit boards and heavy components.

The Industrial X-ray Inspection System utilizes a powerful X-ray emission source and a high-sensitivity imaging system, ensuring clear, high-contrast images even with dense materials. Its innovative in-line integrated design allows for seamless integration with high-speed production lines, enabling fully automated, streamlined inspection without interrupting production, significantly improving quality control efficiency.

The core 3D tomography technology reconstructs the detailed three-dimensional structure of the inspected object, revealing defects such as cracks, cold solder joints, and bubbles, providing strong data support for process improvement and quality traceability. The AXI-S800 is an outstanding inspection solution for enhancing the reliability and intelligence of high-end manufacturing.

 

Application Areas

 

Product Features

 

 

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Multi-Dimensional Inspection

Supporting 2D real-time, 2.5D real-time, and 3D volumetric analysis modes, it can clearly reveal the three-dimensional structure and hidden defects at any level within a product.

 

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Penetration Capability

Powerful X-ray penetration capabilities easily handle the imaging challenges of high-density packaging and thick materials, ensuring deep details are clearly visible.

 

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Intelligent Imaging Optimization

Equipped with an intelligent imaging optimization system, it automatically processes images and enhances contrast, significantly improving the accuracy and efficiency of defect identification.

 

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Modular Design

Adopting a highly modular design, it not only facilitates maintenance and functional upgrades but also allows for flexible integration into various high-speed production lines, meeting customized production needs.

 

 

Core Technology

Structural Diagram S800

 

Technical Specifications

 

Type

Item

Parameter

X-Ray Tube

Type

Closed Microfocus X-Ray Tube

Maximum Tube Voltage

180kV

Maximum Tube Current

400μA

Power

60W

Imaging System

Detector Types

High-Definition CMOS Flat Panel Detector

Image Resolution

(Standard Machine)

20μm/30μm/40μm

Image depth

16bit

Inspection Object & Motion Method

Max. Inspection Area

(mm)

600x510

Max. Load Capacity

30kg (Customizable)

Motion Control Mode

Linear Motor + Linear Encoder

CT Mode

Horizontal 360°Circular Projection (Planar CT)

Machine Parameters

Max. Power Consumption

≈ 5 kW

Machine Dimensions(mm)

1980x2400x1820(WxDxH)

Weight

≈ 4000kg

Safety

Radiation Leakage

≤ 0.5μSv/h

 

Inspection Image

 

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After-sales Service

Fast Response Mechanism

We offer 24/7 hotline and online technical support. In the event of equipment malfunctions, our engineers will respond within 1 hour and provide solutions within 24 hours (specific commitments subject to regional availability).

 

Original Factory Warranty & Regular Maintenance

Comprehensive original factory warranty services are provided. Upon expiration of the warranty period, customers shall bear the relevant costs for spare parts replacement and maintenance.

 

Software Upgrades & Lifecycle Support

We continuously deliver functional upgrade services for equipment software and commit to providing long-term technical and lifecycle support for sold equipment.

 

 

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About Us and Factory

 

Rich experience in the R&D of core hardware and software technologies for CT systems.

Our team has long been dedicated to the R&D of core hardware and software technologies for CT systems, while advancing the application of artificial intelligence (AI) in industrial sectors. Focusing on high-value precision non-destructive testing (NDT) using X-ray technology in the pan-semiconductor industry, we have independently developed an industrial CT 3D reconstruction and intelligent inspection hardware-software platform, and launched standardized inline 3D AXI products. Serving industrial fields, including electronic circuits, pan-semiconductors, and consumer electronics, Empowering enterprises to address non-destructive inspection challenges in high-speed production line.

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FAQ

FAQ

Q1:What are the core technological advantages of the AXI-S800?

A1:  The core advantages lie in the integration of high-penetration X-ray technology, online inspection function, and 3D imaging technology. It can penetrate high-density materials, provide a three-dimensional view of the internal structure of workpieces, and seamlessly integrate into production lines for continuous inspection, balancing both inspection accuracy and efficiency.

Q2:Is the AXI-S800 difficult to operate?

A2: It is relatively easy to operate. The device is equipped with an intelligent control system and a simple user interface, along with automated analysis algorithms, requiring no advanced professional skills to operate. The manufacturer provides systematic operation training, allowing ordinary staff to quickly master the core operating procedures.

Q3: What are the precautions for daily maintenance of the AXI-S800?

A3: Daily maintenance mainly involves keeping the equipment's detection channels clean, regularly checking the status of the X-ray emission components, and properly maintaining the cooling system. Operation is simple and convenient. The core components of the equipment are highly stable, and maintenance costs are low under normal use.

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