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X -ray Component Counter

X -ray Component Counter

The C300 X-Ray Component Counter is engineered for high-speed counting of SMT components on tape reels, JEDEC trays, and moisture-sensitive IC packages. Supporting reel sizes from 7” to 17”, the system handles resistors, capacitors, ICs, and other SMT materials with exceptional accuracy. Leveraging advanced X-ray imaging, the C300 captures component images in real time for precise counting. It also offers data connectivity, enabling integration with MES, ERP, or WMS platforms, helping manufacturers streamline production tracking and inventory management...

Introduction:

 

The C300 X-Ray Component Counter is engineered for high-speed counting of SMT components on tape reels, JEDEC trays, and moisture-sensitive IC packages. Supporting reel sizes from 7" to 17", the system handles resistors, capacitors, ICs, and other SMT materials with exceptional accuracy.

Leveraging advanced X-ray imaging, the C300 captures component images in real time for precise counting. It also offers data connectivity, enabling integration with MES, ERP, or WMS platforms, helping manufacturers streamline production tracking and inventory management.

 

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Product Features

 

 

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Non-Destructive Counting Design

X-ray penetration imaging technology avoids component damage, enabling stable counting of special-shaped materials and bulk materials, adapting to various material types.

 

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High-Precision Counting

Counting accuracy reaches 99.99%, with repetitive counting error ≤0.1%, ensuring the reliability of material quantity statistics.

 

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Multi-Scenario Adaptation

Supports single-tray/multi-tray counting modes, with tray height ≤80mm and minimum compatible component specification of 01005, covering mainstream counting needs.

 

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Data & Safety

Can connect to MES/ERP/WMS systems, inductive label printing prevents wrong pasting, and integrated grating anti-pinch function balances data traceability and operation safety.

 

 

Technical Specifications

Type

Item

Parameter

Flat Panel Detector

Pixel Size

140μm

 

Pixel Matrix

3072*3072

 

Image Frame Rate

2fps

 

Effective Area (mm)

430*430mm

X-Ray Tube

Tube Type

Closed

 

Tube Voltage

80KV

 

Tube Current

750μA

Machine Parameters

Inspection Capability

7"~17"Tape Reel

 

Tray Height

≤ 80mm

 

Minimum Component Size

01005

 

nspection Accuracy

99.99%

 

Inspection Time (s)

Single Tray: 8 s (7″–17″);

Batch Mode: 8 s for four 7″ trays

 

Display

Integrated 27-inch HD

 

Operating System

Windows10 64 bit

 

Machine Dimensions (mm)

800x1385x1850(WxDxH)

 

Weight

Approximately 800kg

 

Supply Voltage

220AC/50HZ

 

Power Consumption

Max 1.5kW

Safety

Radiation Leakage

≤ 0.5μSv/h

 

National Radiation Safety License

Su Huan Radiation Certificate [B1839]

 

Inspection Image

 

Bulk Components 5
Bulk Components 3

After-sales Service

Fast Response Mechanism

We offer 24/7 hotline and online technical support. In the event of equipment malfunctions, our engineers will respond within 1 hour and provide solutions within 24 hours (specific commitments subject to regional availability).

 

Original Factory Warranty & Regular Maintenance

Comprehensive original factory warranty services are provided. Upon expiration of the warranty period, customers shall bear the relevant costs for spare parts replacement and maintenance.

 

Software Upgrades & Lifecycle Support

We continuously deliver functional upgrade services for equipment software and commit to providing long-term technical and lifecycle support for sold equipment.

 

 

About Us and Factory

 

Wuxi Aishield Technology Co., Ltd. is a technology company specializing in innovation in industrial non-destructive testing (NDT) technology, with deep expertise in the R&D of core hardware and software technologies for CT systems.

We have assembled a professional R&D team with extensive industry experience, dedicated to tackling breakthroughs in core CT system technologies while actively exploring the deep application of artificial intelligence in industrial scenarios. The team focuses on the high-value X-ray precision NDT needs of the semiconductor industry, leveraging its solid technical capabilities to independently develop an industrial-grade CT 3D reconstruction and intelligent inspection software and hardware platform. We have successfully launched standardized online 3D AXI products, building a comprehensive core technology and product system.

Our services broadly cover multiple industrial sectors, including electronic circuits, semiconductors, and consumer electronics. With professional and reliable inspection solutions, we help companies confidently meet the NDT challenges of high-speed production lines, injecting technological momentum into the high-quality development of the industry.

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FAQ

Q1:Can the C300 count different SMT components simultaneously?

A1:Yes, it handles multiple component types in a single counting session.

Q2:Is network connectivity required to operate the machine?

A2:No, the C300 operates offline, suitable for facilities without continuous network access.

Q3:What is the system's counting speed?

A3:Standard 7" reels take 8 seconds per 1–4 pcs depending on size; larger reels are counted in 8 seconds per reel.

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