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Offline SMD X Ray Counter

Offline SMD X Ray Counter

C300 is a dedicated offline SMD X-ray counter for the SMT industry, adopting a closed X-ray tube and high-resolution detector, focusing on accurate counting of resistor-capacitor and IC SMDs. Compatible with 7-17 inch SMD reels, moisture-sensitive packages, etc., it does not require production line linkage and can be independently used in scenarios such as SMD incoming inspection and warehouse inventory to achieve non-destructive statistics.

Introduction:

 

C300 is a dedicated offline SMD X-ray counter for the SMT industry, adopting a closed X-ray tube and high-resolution detector, focusing on accurate counting of resistor-capacitor and IC SMDs. Compatible with 7-17 inch SMD reels, moisture-sensitive packages, etc., it does not require production line linkage and can be independently used in scenarios such as SMD incoming inspection and warehouse inventory to achieve non-destructive statistics.

 

Product Features

 

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SMD-Specific Imaging Optimization

Optimizes algorithms for small SMD sizes, filters packaging interference, ensuring accurate counting of micro SMDs.

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Wide SMD Type Compatibility

Supports counting of special-shaped and bulk SMDs, adapts to mainstream packages, solving special SMD counting problems.

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Offline Efficient Counting

Automatic single/multi-tray switching, 8s/4pcs for 7-inch SMD reels and 8s/1pc for reels over 7 inches, meeting batch needs.

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SMD Data Traceability

Connectable to MES/ERP systems, inductive label printing prevents mislabeling, and retained records support full-process traceability.

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Safety Compliance Design

Radiation leakage ≤0.5μSv/h, integrated grating anti-pinch, ensuring operation safety.

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Technical Specifications

 

Type

Item

Parameter

Flat Panel Detector

Pixel Size

140μm

 

Pixel Matrix

3072*3072

 

Image Frame Rate

2fps

 

Effective Area (mm)

430*430mm

X-Ray Tube

Tube Type

Closed

 

Tube Voltage

80KV

 

Tube Current

750μA

Machine Parameters

Inspection Capability

7"~17"Tape Reel

 

Tray Height

≤ 80mm

 

Minimum Component Size

01005

 

nspection Accuracy

99.99%

 

Inspection Time (s)

Single Tray: 8 s (7″–17″);

Batch Mode: 8 s for four 7″ trays

 

Display

Integrated 27-inch HD

 

Operating System

Windows10 64 bit

 

Machine Dimensions (mm)

800x1385x1850(WxDxH)

 

Weight

Approximately 800kg

 

Supply Voltage

220AC/50HZ

 

Power Consumption

Max 1.5kW

Safety

Radiation Leakage

≤ 0.5μSv/h

 

National Radiation Safety License

Su Huan Radiation Certificate [B1839]

 

Inspection Image

 

Spring-Loaded Conncetors 999
MOSFETs 9999
LED Drivers 999
Filter Duplexers 9999

 

Our Servic

1. Installation & Commissioning

Our professional team provides full on-site installation and setup, including calibration of the X-ray detector, verification of counting accuracy, and system testing. This ensures the machine is ready for reliable operation immediately upon deployment.

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2. Operator Training

We offer comprehensive training for your staff, either on-site or remotely. Training covers proper system operation, software usage, handling of SMT components, safety protocols, and basic troubleshooting to maximize efficiency and reduce errors.

3. Maintenance & Technical Support

Routine maintenance and support are provided to ensure the system operates at peak performance. This includes detector cleaning, software updates, and remote or on-site troubleshooting. Our technicians are available to resolve issues promptly, minimizing downtime.

4. Software & System Upgrades

Clients can receive proprietary software updates and algorithm enhancements, improving counting accuracy, speed, and compatibility with new component types. Upgrades ensure your C300 remains efficient and adaptable to evolving production needs.

About Us and Factory

 

Rich experience in the R&D of core hardware and software technologies for CT systems.

Our team has long been dedicated to the R&D of core hardware and software technologies for CT systems, while advancing the application of artificial intelligence (AI) in industrial sectors. Focusing on high-value precision non-destructive testing (NDT) using X-ray technology in the pan-semiconductor industry, we have independently developed an industrial CT 3D reconstruction and intelligent inspection hardware-software platform, and launched standardized inline 3D AXI products. Serving industrial fields, including electronic circuits, pan-semiconductors, and consumer electronics, Empowering enterprises to address non-destructive inspection challenges in high-speed production line.

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FAQ

Q1:Can the C300 count multiple SMD component types in a single batch?

A1:Yes, the C300 is capable of counting multiple types of SMD components in one session, including resistors, capacitors, ICs, and moisture-sensitive devices. Its intelligent recognition software automatically identifies component types and accurately calculates quantities, reducing manual sorting and saving production time.

Q2:How does the system handle different reel sizes and trays?

A2:The C300 supports tape reels from 7" to 17" as well as standard JEDEC trays. The system automatically adjusts detection parameters for reel width, component height, and tray format, ensuring fast and reliable counting regardless of component packaging.

Q3:What measures ensure counting accuracy?

A3:Accuracy is maintained through high-resolution X-Ray imaging, self-developed recognition algorithms, and calibration routines. The system achieves 99.9%–100% accuracy with minimal repeated counting error (≤ 0.1%), ensuring inventory reliability for critical SMT production processes.

Q4:Can the C300 integrate with production management systems?

A4: Yes, the system can be connected to MES, ERP, or WMS platforms based on customer requirements. This allows automatic data transfer, real-time inventory updates, and better production visibility, improving workflow efficiency and reducing human errors.

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