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In-Line 2D X-ray Inspection Machine

In-Line 2D X-ray Inspection Machine

AXI-E500 is an in-line 2D X-ray inspection machine tailored for continuous SMT production lines, focusing on non-destructive inspection of electronic assemblies and traditional semiconductor packaging. It covers application scenarios such as IGBT 2D, WireBonding, DieBonding, FlipChip, and can realize standardized inspection of solder joint quality, packaging integrity and component assembly accuracy, providing stable data support for production line process control and quality traceability.

Introduction:

 

AXI-E500 is an in-line 2D X-ray inspection machine tailored for continuous SMT production lines, focusing on non-destructive inspection of electronic assemblies and traditional semiconductor packaging. It covers application scenarios such as IGBT 2D, WireBonding, DieBonding, FlipChip, and can realize standardized inspection of solder joint quality, packaging integrity and component assembly accuracy, providing stable data support for production line process control and quality traceability.

 

Product Features

 

 

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Precise Positioning Imaging

Adopts linear motor + linear encoder drive mode, combined with high-definition flat-panel detector, ensuring inspection positioning accuracy and imaging stability.

 

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Protocol Compatible Interaction

Supports mainstream industrial communication protocols, enabling seamless connection with SMT production line MES systems to realize real-time upload and traceability of inspection data.

 

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Precise Parameter Adjustment

X-ray voltage and current can be accurately adjusted according to the characteristics of the inspected object, adapting to the inspection needs of electronic components of different thicknesses and materials.

 

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Safety Compliance Design

Radiation leakage ≤0.5μSv/h, in line with industrial safety standards, ensuring the safety of the operating environment and operators.

 

 

Technical Specifications

Type

Item

E500

E500HD

X-Ray Tube

Tube Type

Enclosed Type

 
 

Tube Voltage

130kV

110kV

 

Tube Current

300μA

200μA

 

Max. Power

39W

20W

Imaging System

Detector Types

High-Definition Flat Panel Detector

 
 

Image Resolution

10μm/20μm/30μm

≤2μm

 

Image Depth

16bit

 
 

Imaging Method

2D/2.5D

 

Inspection Object & Motion Method

Max. Inspection Area

(mm)

400*400

 
 

Max. Load Capacity

5kg

2kg

 

Motion Control Mode

Linear Motor + Linear Encoder

 

Machine Parameters

Max. Power Consumption

2.0kW(Single-Phase)

 
 

Machine Dimensions

1200mmx1760mmx1850mm

 
 

Weight

≈2000kg

 

Safety

Radiation Leakage

≤ 0.5μSv/h

 
 

National Radiation Safety License

Suzhou Ring Radiation Detector [B1839]

 

 

Inspection Image

 

GRR
Stray Wire

 

After-sales Service

Wuxi AIShield Technology prioritizes customer support and reliable equipment operation, committed to ensuring stable and efficient operation of user equipment through systematic and professional after-sales service. 

 

We have established a 24/7 rapid response mechanism, providing 7x24-hour hotline and online technical support. In the event of equipment failure, our engineers will respond within one hour and strive to provide a clear solution or temporary measures within 24 hours (specific timelines may vary slightly depending on regional conditions).

 

 

Regarding warranty and maintenance services, we provide comprehensive original factory warranty for our equipment. During the warranty period, we are responsible for repairs and parts replacements due to product quality issues. After the warranty period, we continue to provide paid regular maintenance and parts replacement services to ensure the equipment remains in good condition for the long term.

 

 

Furthermore, we value continuous optimization and long-term value of our equipment, continuously releasing software upgrades to improve performance and user experience. The company also commits to providing long-term technical support and lifecycle management for sold equipment, accompanying customers throughout the product's lifecycle and supporting their continued business development.

 

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About Us and Factory

 

Rich experience in the R&D of core hardware and software technologies for CT systems.

Our team has long been dedicated to the R&D of core hardware and software technologies for CT systems, while advancing the application of artificial intelligence (AI) in industrial sectors. Focusing on high-value precision non-destructive testing (NDT) using X-ray technology in the pan-semiconductor industry, we have independently developed an industrial CT 3D reconstruction and intelligent inspection hardware-software platform, and launched standardized inline 3D AXI products. Serving industrial fields, including electronic circuits, pan-semiconductors, and consumer electronics, Empowering enterprises to address non-destructive inspection challenges in high-speed production line.

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FAQ

Q1:What is the detection accuracy of the AXI-E500?

A1:The machine can achieve micron-level detection accuracy, which can meet the high-precision testing needs of most small and medium-sized industrial components.

Q2:Is the operation of the AXI-E500 complicated?

A2:No, it is equipped with a humanized operation interface. After simple training, the on-site staff can master the basic detection and operation steps.

Q3:What kind of safety protection measures does the AXI-E500 have?

A3:It is equipped with a full-sealed radiation protection cover and an intelligent alarm system. When the cover is opened abnormally, the X-ray emission will stop immediately.

Q4:How often does the AXI-E500 need regular maintenance?

A: It is recommended to carry out routine maintenance once a month, and comprehensive maintenance and calibration once every 12 months.

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